Eight Head Twin Track Liquid Filling with Rubber Stoppering Machine for Vials
Eight Head Twin Track Liquid Filling with Rubber Stoppering Machine for Vials is designed by a leading exporter, manufacturer and supplier of India. It has a body which is made of stainless steel and it comes with a matt finish. This machine operates on volumetric principal and it is a reciprocating self-centering device.
Salient Features
- The machine is versatile and compact
- It comes with a S,.S Slat Conveyor
- Matt finished body
- It has no container and no filling system
- The main panel is easy to reach and is very easy to operate as well.
- The height of the machine can be adjusted quite easily. This facilitates easy operation.
- All the parts which needs cleaning and sterilization can be easily dismantled
Technical Specification
Depending on the fill size and nature of the liquid it can fill up to 3600 containers. Its minimum capacity is 2500 containers. The following is the specification of its electrical motor; 1HP / 440 Volts / 3Phase / 50 Hz (Four wire) For Main Machine 0.5 HP / 440 Volts / 3Phase / 50 Hz (Four wire) For Conveyor. The height of the conveyor ranges from 750 to 850 mm, and it is adjustable. The size of the container ranges from 30 to 100 mm and it can reach a maximum height of up to 210 mm. The fill size of the machine can range from 10 to 1000 ml. In terms of it over all dimensions; it is 2525 mm in length, 1050 mm in width and 1400 in height (approximately)
Eight Head Liquid Vial Filling Machine with Rubber Stoppering
The Eight Head Liquid Vial Filling Machine with Rubber Stoppering is a high-speed, fully automatic system designed for large-scale sterile injectable liquid filling. Engineered for maximum accuracy, reliability, and efficiency, it meets all stringent cGMP, WHO, and CE compliance requirements, making it ideal for high-output pharmaceutical, biotech, vaccine, veterinary, and diagnostic production lines.
This advanced model is capable of filling 2 ml to 100 ml vials using volumetric piston pumps or peristaltic pumps (optional), delivering a high filling accuracy of ±1%.
With eight synchronized filling heads, a precision star-wheel handling system, nitrogen flushing, and automatic rubber stoppering, the machine ensures smooth, contamination-free operation at very high production speeds.
Production capacities typically reach 150–250 vials per minute, depending on the vial size, fill volume, and liquid viscosity.
Key Features – Eight Head Vial Filling with Rubber Stoppering
-
Suitable for 2 ml – 100 ml glass or plastic vials
-
Eight filling heads for high-speed, continuous production
-
Volumetric piston pump filling for precise dosing (±1% accuracy)
-
Optional peristaltic pump filling for sterile, low-waste operations
-
Pre & post nitrogen flushing for superior sterility
-
Monoblock operation:
vial infeed → nitrogen flushing → filling → rubber stoppering → outfeed -
Advanced star-wheel vial holding system for smooth movement
-
Diving nozzle mechanism for foam-free and spill-free filling
-
Compatible with 13 mm, 20 mm, 28 mm & 32 mm rubber stoppers (full & half)
-
All contact parts made from AISI SS 316L
-
No Vial – No Filling and No Vial – No Stoppering interlocks
-
Synchronized servo-driven conveyor and pump system
-
Vibration-free design ensures high stability even at high speed
-
Overload protection clutch for safety
-
Easy cleaning, quick changeover, and user-friendly operation
-
Fully integration-ready for RABS, isolators, and laminar airflow systems
Technical Specifications – Eight Head Vial Liquid Filling & Stoppering Machine
| Specification | Details |
|---|---|
| Model | MMCVF-200 / HLVF-250 (Typical Eight-Head Model)* |
| Number of Filling Heads | Eight |
| Filling Range | 2 ml to 100 ml |
| Vial Sizes | 2 ml to 100 ml |
| Filling System | Volumetric Piston Pump / Optional Peristaltic Pump |
| Accuracy | ±1% |
| Production Output | 150–250 vials per minute (depending on fill size) |
| Operational Direction | Left to Right |
| Rubber Stopper Sizes | 13 mm, 20 mm, 28 mm & 32 mm (Full & Half) |
| Nitrogen Flushing | Pre & Post Flushing Standard |
| Electrical Input | 220/440 V, 50 Hz, 3 Phase (customizable) |
| Power Requirement | Approx. 2–3 HP Total Load |
| Conveyor Height | 900–950 mm (Adjustable) |
| Construction | cGMP, Stainless Steel 304 Frame + SS316L Contact Parts |